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CNDE Featured Researcher: Ron Roberts

Name: Ron Roberts

How long have you been at CNDE?  I began at CNDE in August 1989.

Area(s) of expertise: Ultrasound experiments and computational modeling.Ron Roberts picture

Who or what inspired you to pursue your career in NDE?  I had an interest in physical acoustics as an undergraduate physics major at Purdue University.  I heard in the cafeteria one day that the Air Force was substantially funding research in physical acoustics to transform ultrasound NDT into a science-based discipline.  I came to discover that Don Thompson, then at Ames Laboratory, was heading this Air Force program, and that the preeminent elastic wave theoretician in this program was Jan Achenbach at Northwestern University.  After completing my Ph.D. with Professor Achenbach, Don Thompson began an effort to convince me to come to Ames, and in 1989, after the establishment of CNDE, he succeeded.

Briefly describe one of your technical contributions to the NDE field.  A technical highlight of my career, and of CNDE in general, was the engineering of assured sensitivity inspection for jet engine materials, under the FAA-funded Engine Titanium Consortium.  This work pioneered model-based inspection design in which, given the noise scattering characteristics of a specific alloy microstructure, and the physical properties of the defect to be detected, a focused ultrasound inspection is engineered that assures detection of the defect.  This development represents the realization of the original Air Force goal, combining fundamental science-based understanding of ultrasound microstructure scattering, ultrasound scattering by defects, and the engineering of ultrasound transducers, to yield a specified defect signal-to-noise.  This activity was truly a team effort, calling on the broad technical expertise of numerous CNDE researchers.  My specific role addressed implementation of the engineered inspection using then-new phased array technology, for which phased array transducers were designed to generate a specified highly-focused ultrasound pulse throughout the inspection volume.

What advice would you give a researcher just starting out the NDE field?  Dig down to the fundamentals.  There is always time pressure to proceed superficially, using engineering principles you’ve been told, without fundamental understanding.  I advise taking the time to study in-depth, and derive it yourself from first principles.   There is peace of mind in truly understanding what you’re doing.  Of course, it helps if you work in an environment such as CNDE where this is appreciated, albeit perhaps often on your own time.

ASNT Iowa Section Hosts October Technical Talk at CNDE

The American Society of Nondestructive Testing (ASNT) Iowa section hosted a technical talk at the Center for Nondestructive Evaluation on the evening of Wednesday, October 18th. Gavin Dao,  Director of Business Development at AOS-NDT, discussed the adaptive total focusing method (ATFM) and other ultrasound techniques. A live demonstration followed the talk and students were able to move the probe and view real-time surface estimation and subsurface defects in an aluminum block.

Seventeen members and students were in attendance and one student was awarded a one-year student membership to ASNT as a raffle prize.

DemonstrationAttendees of the meeting

 

 

 

ASNT Iowa Section Technical Meeting – October 18th

American Society of Nondestructive Testing
Iowa Section
Technical Meeting

Learn about ultrasound (UT) for nondestructive testing and watch a demonstration of a phased array system using the adaptive total focusing method (TFM). Learn more ahead of time here:
https://www.aos-ndt.com/white-papers/

Free food will be provided, and students can enter the raffle for a one-year ASNT student membership.

 

CNDE – Fall 2023 IAB Meeting

CNDE hosted its Fall 2023 Industrial Advisory Board (IAB) Meeting on October 2-4.

As usual, CNDE hosted a Pizza with Students event where our board members connected with students interested in working in the NDE community after graduation.

CNDE researchers presented updates on six research projects that started in August 2023.  Board members reviewed the project presentations and gave feedback on each project.

The Post-IAB Seminar was presented by John Aldrin (Computational Tools) where he spoke on “Artificial Intelligence and Machine Learning in NDT – A Perspective on Progress, Challenges, and Future Directions”.

IAB members from ATI, Boeing, Cummins, GE Aerospace, Honeywell Aerospace, John Deere, Naval Nuclear Laboratory (NNL), Pratt & Whitney, and Rolls-Royce were in attendance, as well as invited guests from three other industries.

CNDE Director, Reza Zoughi is the recipient of the 2023 ASNT Lester/Mehl Honor Lecture

CNDE Director, Dr. Reza Zoughi is the recipient of the 2023 American Society for Nondestructive Testing (ASNT) Lester/Mehl Honor Lecture.  The purpose of the Lester/Mehl Honor Lecture is “to recognize individuals who have made outstanding contributions to the science of nondestructive testing. Such contributions may be made in the area of research, applications technology, management, education, equipment development, or other related areas. Nominees must have made outstanding contributions to the science of NDT. Such contributions may be in the area of research, applications, technology, management, education, equipment development, or other related areas.”

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CNDE GRA will present seminar for Lawrence Livermore National Laboratory – Nondestructive Characterization Institute

Farzaneh Ahmadi, CNDE Graduate Research Assistant, will be presenting:

Farzaneh Ahmadi

Millimeter-Wave Near-Field Evaluations of Polylactic Acid Filament Used in Polymer-Based Additive Manufacturing

as part of the Lawrence Livermore National Laboratory (LLNL) – Nondestructive Characterization Institute (NCI) Seminar Series

August 17, 2023

1:00 pm (CST) 

Weblink

ABSTRACT: Polymer-based additive manufacturing (AM) has found extensive application in various industries, including medical and aerospace, owing to its rapid and cost-effective process. Nevertheless, real-time monitoring of the printed parts continues to face challenges and issues. This study compares the effectiveness of three near-field millimeter wave probes – open-ended rectangular waveguide (OERW), dielectric-loaded waveguide (DLW), and extended dielectric-loaded waveguide (EDLW) – in detecting small voids and moisture absorption in polylactic acid (PLA) filaments commonly used in polymeric AM. Dielectric inserts serve as a field concentration tool, potentially improving the spatial resolution of the probes. Numerical electromagnetic simulations were performed at Ka-band (26.5-40 GHz) and V-band (50-75 GHz) using CST Studio Suite® to detect small hemispherical voids and moisture absorption in the feedstock, respectively, followed by experimental validation. The results of the study indicated that, at V-band (50-75 GHz), the spatial resolution of the standard OERW probe was deemed sufficient for detecting small surface voids in stock PLA filaments. In terms of moisture detection, the EDLW probe at Ka-band (26.5-40 GHz), exhibited the highest sensitivity, when loaded with a material possessing a dielectric constant similar to that of the inspected filament.

BIO: Farzaneh Ahmadi received her B.S. degrees in electrical engineering from Shahid Rajaee University (Tehran, Iran) in 2010 and her M.S. degree in electrical engineering from Tarbiat Modares University (Tehran, Iran) in 2012. She is currently working towards her Ph.D. degree in Electrical and Computer Engineering (ECpE) at Iowa State University (ISU). Her research at the ISU Center for Nondestructive Evaluation (CNDE) involves developing In-line nondestructive evaluation methods for 3D printed structures, especially polymers and metals. She is a recipient of CNDE R. B. Thompson Fellowship, the 2023 American Society for Nondestructive Testing (ASNT) Student Travel Grant Award, and the 2022 ASNT Best Student Paper Award (2nd place).

ASNT 2023 Outstanding Paper authored by CNDE staff

Congratulations Pete Collins (CNDE, Materials Science and Engineering), Maria Jose Quintana (Materials Science and Engineering), and Yuan Ji!  Their paper, “A Perspective Of The Needs And Opportunities For Coupling Materials Science And Nondestructive Evaluation For Metals-Based Additive Manufacturing” was selected by ASNT as the 2023 Outstanding Paper

This paper attempts to provide a bridge between two traditionally separated technical communities, namely the NDE and AM communities.  By providing a brief review of the state-of-the-art of relevant literature, it serves to give a foundation to understand what materials details need to be understood, what information methods may provide, and the possible research pathways going forward.

CNDE Student Spotlight: Trent Moritz

Name: Trent Moritz

Research areas of interest: Microwave and millimeter wave nondestructive testing and material characterization.

Anticipated graduation date: Spring 2026

Who or what inspired you to pursue studies in NDE? While taking Electromagnetics with Dr. Mani Mina, he told me about CNDE (which up to that point, I did not know existed) and that they were looking for undergraduate students to work in their labs.  After hearing a brief description of what they do, I found it interesting and asked Dr. Reza Zoughi if they were still looking for students.  Fortunately they were and very quickly after joining as an undergraduate research assistant in their labs, I found that I really enjoyed NDE and all the pieces that go into it. While there are many things along the way that led to me pursuing a PhD in NDE, it was mainly the people (Dr. Mina and everyone I have worked with at CNDE) that got me interested in the field and made me want to stick around.

One thing I have learned that surprised me: The biggest thing that surprised me is how little I knew in terms of practical knowledge in NDE coming out of my undergrad. I knew there was going to be somewhat of a learning curve, but I thought with my theory from courses I would be able to quickly figure things out. This was not the case. I have enjoyed the process of learning how to perform NDE and it is something I am still doing to this day.

Future career plans:  I would like to stay in the NDE field, but I am not sure where that will be.

Trent is the first CNDE-GRA recipient and also the recipient of the O.D. & O.U. Trapp Graduate Fellowship in CNDE.

Anna Case receives Best Graduate Presentation Award

Anna CaseAnna Case, a Ph.D. student in Electrical Engineering, was the recipient of the Best Graduate Presentation Award given by the Graduate Seminar Committee in the ECpE Department.

Her presentation was entitled: Millimeter Wave Thickness Evaluation of Thermal Barrier Coatings (TBCs) Using Open-Ended Waveguide Probes“. 

Anna received a certificate and $200 check.   

 

 

CNDE hosts Spring 2023 IAB Meeting

CNDE hosted the largest Spring 2023 Industrial Advisory Board (IAB) Meeting on April 17-19.

IAB members from ATI, Boeing, General Motors, Honeywell Aerospace, John Deere, NASA Langley Research Center, Naval Nuclear Laboratory (NNL), Northrop Grumman, Pacific Northwest National Laboratory (PNNL), Pratt & Whitney, Rolls-Royce, and USAF-AFRL-RXNW were in attendance, as well as invited guests from seven other industries.

Graduate students and faculty members from MSE and ECpE showcased their research projects on April 17.

On April 18, students were able to connect with our members and guests during the Pizza with Students event at the Student Innovation Center.

Thank you to all who were able to attend!

2023 State Science + Technology Fair of Iowa – March 30 & 31

CNDE participated in this years Iowa State University Extension and Outreach  2023 State Science + Technology Fair of Iowa on March 30 & 31. This 2-day fair was for students ranging from grades 6 – 12 and provided a space to showcase their research projects. Students got the chance to meet with professionals in all areas of science and technology.

We welcomed 15 students to our labs, who met with our researchers.  This was a great opportunity to introduce students to NDE at a young age.

Dan Barnard, Pulkit Kumar, and Mohamed Subair – UT lab tour
Thomas Chiou – Terahertz lab tour
Tayeb Al Qasser – Microwave lab tour
Zhan Zhang – X-Ray lab tour

CNDE also sponsored several cash prize awards for the top NDE related research projects. Two NDE Minor students graciously volunteered their time and judged these projects.

High School Winners: 

1st Place: Andrew Salrin  Project Title: Ventilation Prototype Utilizing Additive Manufacturing and Ionic Thrust Phase II

2nd Place: Judith Williams  Project Title: Implications of Grass Fiber Ratio of Paper on Mechanical Properties

3rd Place: Carter Hageman   Project Title: Impacts of Infill Density and Pattern Variations on Structural Integrity

Middle School Winners: 

1st Place: Diedrick Schnieders  Project Title: What 3D Printed Filament is the Strongest?

2nd Place: Logan Brown  Project Title: Is Your Concrete REALLY Concrete?

3rd Place: Carson Morrison & Brett Cook   Project Title: The Physics of Golf Balls

ASNT hosts student dinner to promote NDE opportunities at Iowa State

On February 24, the Iowa Section of ASNT hosted a dinner for engineering students on campus. Twenty-five students were in attendance that included undergraduate and graduate students from both Electrical and Mechanical Engineering. They enjoyed free pizza and raffle prizes, while learning about the NDE opportunities available at Iowa State University.

Dr. David Eisenmann, NDE Minor Coordinator, discusses the Undergraduate NDE Minor program with students.

NDE Minor

Dr. Steve Holland presented an overview of the NDE Online Graduate Certificate available to students.

Online Graduate Certificate

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