Investigation Team: D. Hsu, D. Barnard, J. Peters - Iowa State University

Industry Partners: United Airlines, American Airlines, Northwest AIrlines, Delta Airlines, Boeing, EAA, Bell Helicopter, Iowa Army National Guard, Scaled Composites, NASA, AANC

Objectives:

  • To develop fieldable ultrasonic NDI methodologies to address the composite inspection needs of the airlines

Approach:

  • Verify ply drop-offs in composite skins of rudders and elevators as required in current inspection procedures

  • Detect debond, delamination and impact damage in thin composite facesheets over honeycomb core

  • NDI of composites through multi-layers of paint

  • Imaging of metal inserts such as doublers and detection of debonds

  • Measurement of paint thickness on graphite epoxy structures

  • Inspection of repairs in composite structures (not to be confused with repair of metal structures with composite)

Using commercially available equipment, techniques will be developed on extremes where inspection improvements are needed for thin coposite skins (up to about 8 plies thick), and highly attenuating repairs in thicker composites.

Products:

  • Betasite tests at airlines, OEMs, and IANG

  • Patents and commercial products

Links:

Copyright © 2002

For more information about CASR please contact:
Lisa Brasche
Iowa State University
casr@cnde.iastate.edu